UV Comparison
t-shirt

Custom foil screen printing on T-shirts, hoodies, bags, and other apparel is one of our most popular specialty printing options and is sure to make your shirts stand out from the crowd!

Screen Printing VS. Digital Printing: Which is Better?

We asked the hard hitting questions, so you don’t have to.

Quality Vibrant high quality prints Unrivaled, photorealistic high-quality prints
Durability Able to withstand 50 washes Vibrant high quality prints
Design Complexity Difficult to print finer details, perfect for less detailed designss Excellent for extremely detail and intricate designs
Sustainability Difficult to print finer details, perfect for less detailed designs Typically uses environmentally- friendly, water-based inks
Minimum Order Difficult to print finer details, perfect for less detailed designs Excellent for extremely detail and intricate designs
Production time Perfect for bulk order SLow but cost-effective for profitable small orders

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how to design puff embroidery online

Customize a 3D Puff Hat Online

Learn about the process of creating puff hats orders.

  • The first thing you want to do is select the hat. Choose from tons of styles including dad caps, flat bill caps, baseball caps and more.
  • Pick your hat and then select "Design Now" to enter into our easy to use online design tool.
  • You'll start designing your hat by uploading your artwork, picking thread colors and finalizing your design.
  • Once you are done, you will select "add to cart" where you will choose your quantity, get pricing and change the drop down from embroider to 3D Puff Embroidery.
  • When your order is submitted, our professional team will review your order, submit it to our 3D puff embroidery specalists and we will send back a free proof.

Frequently Asked Questions about 3D Puff Embroidery Stitching

Yes! While it is way more popular to do puff on hats, we are able to do it on other items. The longevity of puff can be compromised the more the item is washed, so we do suggest puff ink instead if possible.

Foam is applied to your item between the hat and embroidery giving it a nice raised look. Check out our pictures, its hard to describe, but easy to see.

We like to keep it simple - standard embroidery is flat where as puff embroidery has a raised look. It looks just like it sounds - more 3D! Check out our process videos to see us creating puff embroidered designs.

It might! Without looking at your specific logo or design, its really hard to say. We are happy to review it at any time and advise if it would work, or what would need changed to make it work. We usually have an idea or two to do something about your design puffed up.

Simply put, puff embroidery is embroidery that has a layer of foam placed between the hat and the embroidery. When the embroidery is applied, the foam raises up the embroidery giving it a 3D effect. While the technical way to achieve puff embroidery is much more complicated, our hightly trained embroidery team members will take care of that part for you.

Yes! There are additional materials and steps involved in the process of applying puff stitching, so additional fees do apply. On average, you'll spend about $3.00 more per hat.

Yes! Puff embroidery is not limited to just the front of the hat. We have sew it on the left front panels, the side, the back and even all locations on the same hat.

While they both produce a similar effect, they are very different. Embroidery uses threads where as printing uses inks. We recommend embroidery for hats, puff screen printing for everything else.

We’re here to help!

  • Our customer service team is ready to assist you today. Fill out this form to get started!
  • Be sure to include as much information as possible so we can best assist you.
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