custom 6panel hats

Custom 6-Panel Hats & Caps

Our handpicked 6-panel caps are perfect for adding your logo. With 35+ years of embroidery expertise, we’ve curated the top styles from 35+ brands. Let’s customize your look!

  • Customize with Embroidery - 6 Piece Minimum
  • No Minimum Digital Transfers Available
  • Custom Patches (Leather or Embroidered)- 100 Piece Minimum
  • Fast & Free Shipping, No Artwork or Setup Fees
softest full zip sweatshirts

Best 6-Panel Hats for the Budget Conscious

Looking for value? Our favorite budget 6-panel caps start at $15.41, including free shipping and embroidery!

Valuecap VC100

Valucap VC100

Mid-Profile Lightweight Twill

$ | Snapback | 10 Colors

Port & Company CP80

Port & Company CP80

Mid Profile, Structured Twill

$ | Hook & Loop | 24 Colors

Outdoor cap GWT-111

Outdoor Cap GWT-111

100% Garment Washed Twill

$ | Tri-Glide Buckle | 39 Colors

Valuecap VC400

Valucap VC400

Budget Mesh Back Trucker

$ | Snapback | 10 Colors

Port Authority C112

Port Authority C112

Mid-Profile, Structured Trucker

$ | Snapback | 34 Colors


softest full zip sweatshirts

Best 6-Panel Hats with a Snapback Closure

Snapbacks done right! Explore our top 5 customer-favorite styles with mid-profiles, structured fronts, and endless color options!

Richardson 112

Richardson 112

Mid-Profile Snapback Trucker

$$ | Snapback | 91 Colors

Travis Mathew TM1MU423

Travis Mathew TM1MU423

Cruz Trucker Cap

$$ | Snapback | 5 Colors

PAC104C

Pacific Headwear 104C

Classic Trucker Snapback Cap

$ | Snapback | 60 Colors

Legacy OFA Old Favorite Trucker Cap

Legacy OFA

Old Favorite Trucker Cap

$$ | Snapback | 39 Colors

47 Brand 4710

47 Brand 4710

Low Profile Trawler Cap

$$ | Snapback | 12 Colors


softest full zip sweatshirts

Best 6-Panel Dad Caps - Low Profile, Unstructured Front with Tri-Glide Closure

Love dad hats? We’ve got the 5 best picks for unbeatable style, low profiles, and flexible fits!

Valucap VC300A

Valucap VC300A

100% Bio-Washed Dad Cap

$ | Tri-Glide Buckle | 52 Colors

New Era NE201

New Era NE201

100% Cotton Dad Cap

$$ | Tri-Glide Buckle | 5 Colors

Richardson 320

Richardson 320

100% Cotton Chino Twill

$$ | Flip Buckle | 24 Colors

Pacific Headwear 320

Pacific Headwear 201C

100% Brushed Cotton Twill

$$ | Tri-Glide Buckle | 15 Colors

47 Brands 4700

47 Brands 4700

Garment Washed Clean-Up Cap

$$ | Slide Buckle | 16 Colors


softest full zip sweatshirts

6-Panel Flexfit & Fitted Style Caps

Flexfit flipped the script on fitted caps! With just 2-3 fresh styles, these are our must-haves!

Flexfit 5001

Flexfit 5001

Mid-Profile V-Flex Twill

$ | Flexfit® | 8 Colors

Nike NKAO9293

Nike NKAO9293

Dri-FIT Mesh Back Cap

$$$ | Stretch Fit | 9 Colors

New Era NE1020

New Era NE1020

Mid-Profile Stretch Mesh Cap

$$ | Stretch Fit | 17 Colors

Richardson 172

Richardson 172

Fitted Pulse Sportmesh Cap

$$$ | R-Flex | 29 Colors

Flexfit 6210FF

Flexfit 6210FF

210® Flat Bill Cap

$$ | Flexfit® | 8 Colors


softest full zip sweatshirts

Honorable Mentions - Other 6-Panel Caps We Love!

Explore our handpicked favorites like USA-made, Eco-friendly, or Distressed—find the perfect 6-panel cap today!

Sportsman SP400

Sportsman SP400

Tie-Dyed Dad Cap

$ | Tri-Glide | 9 Colors

Classic Caps USA100

Classic Caps USA100

USA-Made Meshback Trucker

$$ | Snapback | 10 Colors

District DT600

District DT600

Cotton Twill Distressed Cap

$ | Tri-Glide | 9 Colors

Imperial X210P Performance Cap

Imperial X210P

The Original Performance Cap

$$ | Snapback | 37 Colors

Econscious EC7000

Econscious EC7000

Eco-Friendly Organic Twill

$ | Tri-Glide | 13 Colors


Customize 6-Panel Hats

  • With our easy to use online design tool, you can upload your company logo, team mascot or design your own! We have hundreds of design templates and fonts to choose from if you want to be your own artist.
  • When you place your order, our team will do a professional review and create a free online proof, if applicable. Once you approve the proof, your hats will be sent off to production where we will make and ship them out.
  • Did you know that all of our prices are wholesale? We never charge retail for any products, even on name brands like Richardson, Decky & Flexfit!
  • Need help? Our customer service team is live Monday - Friday, 8AM to 6PM and would love to assist you!
design the Richardson 168 7-Panel Hat

Cap Showdown: 5-Panel vs. 6-Panel

5-Panel vs. 6-Panel Caps: What's the Difference?

When it comes to custom caps, choosing between 5-panel and 6-panel styles can make a big impact. Here's a quick breakdown to help you decide.

  • Seam-Free Front (5-Panel): The 5-panel cap has no front seam, creating a smooth surface for uninterrupted designs.
  • Front Seam (6-Panel): The 6-panel cap features a front seam, giving it a more structured, traditional look.



Custom 6-Panel Hats

Custom decoration is our thing! We offer various methods of customization to make your 6-panel custom yours.

  • Custom Embroidery - Using stitching instead of ink, custom embroidery provides the most preferred look on caps. Free Digitizing on All Embroidery Orders!
  • 3D Puff Embroidery - Made popular by the retail market, 3D Puff Embroidery adds a raised, 3D look to your cap. Check out our video!
  • Embroidered & Leather Patches - If would prefer to apply your logo or design using a patch, we offer a great selection of embroidery patches and leather patches.
  • Printed Transfers - If your logo has a ton of small details, printed transfers might be the best option for you. No minimum options available.
  • Need help designing your baseball cap with logo? If you did not find the 6-panel hat you are looking for, our customer service team is just a phone call or quick chat away! You can email us at info@brokenarrowwear.com, call us at 800-810-4692 or even Live Chat with us! We can even assist you in creating a custom hat from scrach, including the design. Our art department is ready and available to help you today.

Frequently Asked Questions about 6-Panel Caps

A 6-panel hat is a cap made up of 6 different pieces of fabric sewn together to create an entire hat. It can have different closures such as Velcro, Snapback, Tri-Glide and Fitted. It is the most popular, often preferred style of hat.

5-Panel caps do not have a seam down the front of them where as 6-panels do. 6-Panel caps are generally prefered as they do not have that point at the front top of the cap like a traditional trucker does. They tend to lay better on your head as well.

This is one of the most common misconceptions about 6-panel caps. Our expert embroidery team will make sure that the seam down the front does not impact your embroidery! You are safe to choose a 6 panel cap for your custom logo cap.

Designing online is super easy! Pick out your hat and select design now. You can then upload your own artwork, create your design, and add to cart! You will enter your quantity and get an instant quote. If you want to complete your order, you can check out right online. A free artwokr proof is included, and you will get free digitizing as well as fast and free shipping.

Yes! All embroidery hat orders include a free online proof. Once your order is placed, it will be ready in about 1-2 business days.